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54 Unexpected Facts About Cool Things To Make On A Metal Lathe | Lathe Ideas Metal

  • Fair warning: these take a little longer to make than the more traditional (and less useful) 123 blocks. But it’s time well spent. They’ll be the envy of everyone in the shop and they’re just really cool. That’s why I call them 123 SuperBlocks. - Source: Internet
  • There are plenty of instructions for some highly ornamental wooden chess sets, but much the same thing can be done in metal as well. You may choose to imitate another person’s design, or attempt to come up with your own. In that case, you’ll need to have a different design for each class of piece. The design will be half the battle; a high-quality finish will be the other part. - Source: Internet
  • To finish, we wanted to include one highly advanced project to give you an idea of what you can look forward to creating once you’ve mastered the art of turning. In this video, a man takes the root from a dead tree and puts it on his lathe. The vase he creates from it is worth an incredible £70,000 ($88,000)! - Source: Internet
  • Make a nutcracker in the runup to Christmas? There’s a pic of one in my album - I copied the design loosely from an Austrian modernist Carl Aubock. You’ll need a bit of about 3" diameter brass that’ll cost you a few quid and it’ll give you at least a day or two’s work. Another possibility is a mixed metal/delrin/wood salt/pepper grinder - a few woodturner outfits sell kits of ceramic and stainless internals. Or design and make some toy cars? Light switch pulls? Pendants? Mobiles? I have the same problem as you, with an imagination that doesn’t churn out ideas at a speed that matches the capability to realise them - even though that last can sometimes take depressing lengths of time - so I end up making multiple variations on a theme. Edited By Mick B1 on 16/09/2019 22:19:22 - Source: Internet
  • This tool is exactly what you’ll need to pull 1/2 dowels from tight holes. To make it last longer, there’s a replaceable 1/4-20 set screw that’s used to hold on to the dowel. Mine’s in perfect shape still, aside from a few scuffs and dings, and I use it daily. - Source: Internet
  • Tubalcain has posted over 300 machine shop videos on YouTube, and receives highly positive feedback from experts and new machinists alike. Not every one of his videos concerns a lathe, but enough of them do to warrant watching. Not to mention that his other videos will be highly relevant to anyone interested in metalworking either as a hobby or a career. - Source: Internet
  • I mention this because I bought my first machine tool only just over a year ago. I didn’t even know what questions to ask or what was important. I now have a Rockwell 11” lathe, but when I first ran across it, I had never even HEARD of a Rockwell metal lathe. However, after a little research, I realized that it fit ME very well, so I bought it, went completely through it, and now I have a heck of a nice lathe that is more capable than most common lathes in its class. Short of stepping up to a Mori Seki or the like, or simply buying one in better condition, I can’t imagine I could have done much better. - Source: Internet
  • The project could also be modified to allow for some practice with heat treating and grinding if you want a hardened steel body. You could also learn to polish the brass. Do whatever makes you happy. - Source: Internet
  • At some point, most woodturners will want to try their hand at making bowls – and in fact, turning bowls may well be what you are most interested in. When you feel ready to try your first bowl, make sure you don’t attempt anything too large or ambitious. Simple bowls can be elegant and graceful, and trying to make one will help develop your skills greatly. - Source: Internet
  • If you make a set of 6, make two riser blocks for each screw jack. If you run these on a CNC lathe, you should be able to do each piece in one operation. The only exception is that you might want to flip the screw, so it has a nice, smooth finish everywhere. - Source: Internet
  • But be aware that what at first seem to be a very similar lathe, only a bit smaller swing, are often WORLDS away in capability. For instance, the 10L Southbend, 10" Logan, or 10 Rockwell have much smaller spindles and are MUCH less lathe in general (no 5C, so collets are hard to find/expensive, almost universally threaded spindle and small through hole are issues for me) than the 11"+ sizes, though that may not be an issue depending on your needs. The SB 10k is basically just a spaced up SB 9” lathe. - Source: Internet
  • Much like the ring and mallet-head, shaping replica bullets with a lathe teaches some of the most basic techniques for metalworking; shaping and finishing. They’re not practical, but as beginning projects they’re great. There are a number of helpful tutorials out there. - Source: Internet
  • You can make an hour glass by making three spindles, a base and a top on your lathe. Then grab a blank hourglass pre-filled with sand and you will have your own one of a kind unique hourglass. They come in all sorts of different colors so you can definitely play around with different ideas and designs! - Source: Internet
  • Metal bullets are something to go for when having a lathe project. Since the bullets look similar to a simple cone the operation of a project becomes super easy. Try to take care while recreating the exact taper of the bullet and you won’t mess this up. - Source: Internet
  • Utilizing tools such as a jeweler’s saw, tracing paper, files and the appropriate type of metal, you can learn to use your lathe to help create scribed designs on a metal bracelet. The design should be very carefully scribed in order to ensure no lines are made that don’t contribute to the decorative effects. Use acid-resistant paint if you want to make an etching on the bracelet. - Source: Internet
  • One for the tool shop, particularly useful for automotive applications. A slide hammer delivers the force of an impact without actually hitting something. It can be used, among other things, for pulling out dents in cars. Find a good example of making a slide hammer on the lathe below. - Source: Internet
  • Check to make sure it will thread, and what choices it offers. Do you care about power cross feed? What about tailstock range (mine is painfully short at 2.5” max range!)? Do you want a cabinet and underdrive? You probably want a backgeared lathe, I would never consider one without back gear, but this class machine pretty much always has a back gear. Do you care about things like a bed turret? Collets and closer systems? Do you want a quick change gearbox, or are you ok with swapping gears? Do you mind dealing with “abandoned” lathes with no new parts available? Lots of questions to ask yourself… - Source: Internet
  • Instructables.com contains a number of metal lathe projects. Some are linked to above, but many more are waiting to be discovered. - Source: Internet
  • The tool itself is pretty easy to make and mostly just teaches you not to put a workpiece in the milling vise the wrong way. What’s interesting about it though is that it’s a nice, very basic introduction to tool and die. This can be a way of learning some of the fundamental terminology and principles of sheet metal forming. - Source: Internet
  • Also look at rpm ranges. The older SBs (and many others with “plain bearings”) in particular have problems with limited rpm ranges that cause problems for turning smaller diameters in aluminum and such, and can even cause problem when running carbide on steel (can’t get enough SFPM, and lack of rigidity). The 10L is a very nice HSM lathe, takes 5C collets, but has limitations mentioned above. The parts and accessories also demand an insane premium these days. I’m VERY glad I didn’t decide to get a SB. - Source: Internet
  • Mandrel handle, tailstock die holder, tailstock tap holder, flycutter. For a challenge it is worth getting into screwcutting, actually quite easy when you have stopped being nervous about it. Then you could make some dogs with interchangeable tops. I’m not sure how useful they are but saw them in the Axminster catalogue. - Source: Internet
  • Thanks to all for the replies. Although not made on the lathe,I think a saddle stop would be a very useful addition to use of the lathe. I have no mill, but do have a vertical bandsaw. Would I get an acceptable surface finish after some filing? - Source: Internet
  • What about a Kentucky-do-nothing? http://www.homemetalshopclub.org/news/14/kentucky_do-nothing.pdf Edited By Mark Gould 1 on 17/09/2019 15:32:47 - Source: Internet
  • This is the simpler of the two depth attachments. It’s a very basic project to get familiar with mills and lathes. You’ll get to do some threading on the lathe and learn how to make a clean undercut. You can also use it as an opportunity to grind some HSS cutting tools for threading and undercutting. - Source: Internet
  • Metal and woodworkers may prefer tools made by a fellow enthusiast, which opens the door to making some extra cash by creating the very tools that you yourself will use. A bending fork is an adjustable wrench used in working with wrought iron that can be made with a lathe. Friction calipers are another tool found in many workshops that you can sell. The cold chisel is an indispensable tool used in everything from metal working to masonry construction. - Source: Internet
  • This is a good project to get familiar with taper cutting on the lathe. For cutting the self-holding tapers for the inserts, I usually lock the compound rest at the angle and use a single setup to cut both the male and female tapers. If you get a smooth surface, that taper will hold forever. Either the taper attachment or the offset tailstock method can be used for the handle. - Source: Internet
  • A lathe is a machine which holds a piece to be worked and rotates it along an axis. This allows the craftsman to sand, deform, carve, or otherwise shape the piece as he desires. A key feature of a lathe is that unlike a drill, for instance, it is the workpiece that turns – not the tool. - Source: Internet
  • Candlesticks can be highly ornamental or very straightforward, and the variance between the two will challenge a beginning metalworker’s design abilities and skill with a lathe. This will require a little bit of grinding, to make the inset for the candle itself. The design doesn’t have to be a heavy, “old-fashioned” look either: check out this modern candleholder below. - Source: Internet
  • This one is good for more advanced students. Traditionally, this has been a project for tool and die makers. The skills that are targeted are job planning with grind allowance and order of operations. Machines used are mills, heat treating ovens, grinders, and lathes. - Source: Internet
  • All you need do is offer vases of different shapes and sizes. Use the lathe machine to etch names and dates. This will help boost your sales. - Source: Internet
  • There are lots of other good lathes you never hear about. These are often better, sometimes MUCH better than the more common lathes that often tend to be way over priced (like Southbend IMO). Having less name recognition, the less known lathes bring much lower prices for comparable machines. - Source: Internet
  • The great thing about this project is the potential for a creative, highly attractive final product. The exact design of the pieces is entirely up to you, from functional, minimalist sets to highly decorative pieces. And of course the choice of material, from aluminium to bronze, can emphasize the design of the sets. This video shows a little bit of the beauty of a modern metal chesspiece. - Source: Internet
  • I also drilled a hole in the bottom of the handle. I use it to fit allen keys, so I can use the hammer as a small cheater bar. It’s saved my knuckles a few times. You can make it shallower or deeper to get a hammer balance that suits you. - Source: Internet
  • How about a mortice gauge? Either make a screw to lock it or be really fancy and use a separate locking collar linked to the body by a thread for exact adjustments. You could turn the wheel from silver steel, harden and temper it, or cheat and buy a spare from Axminster. Brian - Source: Internet
  • You can potentially make a lucrative living from specializing in making blades to sell at knife shows. Tools needed for making blades with a lathe include a grinding wheel, center punch, hammer and twist drill to fit rivet. The primary uses of the lathe in making a knife are grinding and buffing, and the end product can range from a utilitarian kitchen knife to an ornamental scimitar. - Source: Internet
  • This is a good project for learning CNC lathes, and it also gives a great opportunity to wrap your head around clearances and unilateral tolerances. You can feel what the difference is between a slip fit of 0.005″ and 0.015″. - Source: Internet
  • Posted by Jim Dalton 1 on 17/09/2019 21:35:11: Jon, in that case I would make a complete mess of it! Thinking about it further, there’s no way I’d manage to file a flat surface on the V. My filing skill level is limited to getting rid of sharp pointy bits! It’s just making an internal sharp bit! Seriously, that would be a good reason to make one(two, three -however may it takes to get a satisfactory part), and you’ll use it most times you turn on the lathe. First thing I made for and on mine. - Source: Internet
  • A Paulding hammer is one of the easiest metal lathe project for beginners. Lathe allows the user to give any kind of shape to the metal and make it perfectly symmetric. As there are no multiple shapes required for this project, it is ideal for the beginner. - Source: Internet
  • For instance, I think the Rockwell 11" and comparable Sheldon lathes are both dramatic steps up from a comparable size Southbend or Logan, yet you can get a better conditioned and better equipped machine for far less money than the nominally comparable Southbend 10L. They both have much more rigid beds and heavier headstocks. And the often are found with a superior L00 tapered spindle. The Logan 11 or 12 are also a very decent machine which nice heavy spindle and roller/ball bearings, and the 12 in particular shows up frequently with an L00 spindle, though it is not nearly as wide/rigid a bed as the Rockwell and Sheldon. The Logans are probably one of the best choices for good parts selection at a sane price. - Source: Internet
  • A basic requirement for any tool shop. A metal hammer makes a great beginner’s project as well. A simple, mallet-type head is straightforward to make, and the tapered handle offers more of a challenge. The hammer can be modified as needed; you could make just the handle for a rubber mallet, or a ball-peen hammer for a different shape. A machinist’s hammer, like show in the video below, is one example of the many different kinds of hammers that can be made on a lathe. - Source: Internet
  • Do you have other machinery? A very common source of small workshop projects - for example, any covers, controls, or adjustments that require a spanner or key to operate might benefit from a dedicated, well thought-out handle, perhaps to make speed changes less of a chore.. Do all parts (depth stops, table- and mitre-clamps operate accurately, smoothly, and as you would wish them to? Fixes can be as simple as say, making a thicker chamfered washer to move the stop position of a clamp handle to prevent it fouling other parts, to as complex as one might ever wish. With regard to your comments about steam engines, try a Stirling - if you pick the right “wrong” design the resulting expenditure of time and effort for so little gain might well cure you of latent-but-unwanted engine-building desires for ever - Source: Internet
  • Many woodworkers use a wood lathe to create a bowl from a block of wood. Hammered bowls can be made from a metal engine lathe. Necessary tools include mallets and hammers, files, center punch and a scriber. A round-faced mallet is typically used for giving the bowl its shape. Buffing will need to follow smoothing to give your hammered bowl a brighter finish. - Source: Internet
  • Most people make the sets of 123 blocks match ground in pairs. I’d really recommend making at least a set of 4 of this kind. I’d even do 6 if possible. Since they’re so stackable, the more you have the better. - Source: Internet
  • Many people use bowls as cookware. Metal bowls made of copper or other materials sell well. They can be made from a metal engine lathe. - Source: Internet
  • The Turner’s Cube catches the eye with the contrast of square and circular lines. Actually boring out a Turner’s Cube isn’t necessarily difficult, but getting the technical details correct makes all the difference and can prove difficult. However, if done well there are some highly-dramatic, beautiful creations to be seen. - Source: Internet
  • The pen is one of the simplest concepts and one can easily go for making pens for lathe projects in the initial stage. Use some tried and tested tricks to make sure that all pieces fit correctly. For better presentation, one can also combine metal with wood. - Source: Internet
  • Tubalcain on YouTube has a highly informative series on how to make a model steam engine in your machine shop. These models are fantastic teaching aids as well as challenging projects for the hobbyist. Of course, lathes can also be used to build parts for full-size engines; many automotive - Source: Internet
  • It’s a bit of a cliche but a nice pen is a good thing to make; I used brass and its got a real weighty, quality feel. I recessed some neodymium magnets into the body and made the cap out of Martensitic stainless steel so it would be retained by the tiny magnets. I used a fisher space pen refill for the interest of using a pressurised ballpoint. With your woodworking skills you could make a spalted walnut finger grip for the pen barrel, or similar. - Source: Internet
  • Also, research issues of any lathe you think is worth considering. For instance, most of the Atlas line has a major problem with the “Zamac” change gears. Rockwell 11” lathes have a problem with apron clutches (they are a wear item, not easily produced “one off”, and not available except through good members of the Rockwell community), etc. Most all lathes have known issues, and you need to know them to check your prospective purchase. - Source: Internet
  • In the hands of an experienced and creative worker, the metal engine lathe can be used to pay for itself very quickly. The materials that can be manipulated into consumer products on an engine lathe range from hard steel to copper and cast iron to aluminum. The owner of a lathe can use it for boring holes, knurling decorative patterns and even making springs. Experience and dedication can turn the metal lathe from a hobbyist’s tool into a moneymaking device. - Source: Internet
  • WIth a very basic understanding of a lathe done, now we can consider a range of metalworking projects for your new lathe. Traditionally, metalworking lathes fall squarely in the province of toolmakers and technicians. Consequently, the following lists are divided between personal projects (fun, crafty, aesthetically pleasing) and projects that are genuinely useful for your workshop. Most of them can be done using only a lathe; others may require a mill as well as a lathe. - Source: Internet
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  • An older book (1996), this instruction manual from the U.S. Army is nevertheless a highly informative, condensed guide to many tools in the machine shop and their function (including lathes). A PDF can be found here. - Source: Internet
  • To make wooden spoons, you might need to purchase some extra equipment beyond your basic lathe, wood lathe chuck, and wood lathe tool rest etc. but the site gives you all the information you need. You will also need to purchase the proper food-grade varnish if you want to use them. - Source: Internet
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